Pillow Box | Commercial Grade & Precision Fit
Custom-engineered retail packaging designed to protect and sell. Precision crafted from 16pt–24pt SBS paperboard with luxury soft-touch finishes and razor-sharp die-cut scorelines. Low 100-unit MOQ with free digital proofs and fast free shipping across the USA. Request an instant custom wholesale quote or download dieline templates today.
Product Specifications
| Dimensions | All Custom Sizes & Shapes |
|---|---|
| Printing | CMYK, PMS, No Printing |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Quantities | 100 - 500,000 |
| Coating | Gloss, Matte, Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | 3-6 Business Days, Rush |
Custom Retail Packaging & Folding Cartons for Pillow Box (USA)
Precision die-cut from 16pt (350 GSM) to 24pt (500 GSM) Solid Bleached Sulfate (SBS) paperboard, our Pillow Box delivers rigid corner support, clean 90-degree fold edges, and vibrant CMYK color fidelity for US retail shelves and e-commerce unboxing. Available in Reverse Tuck End (RTE), Straight Tuck End (STE), and Auto-Lock Bottom styles with low 100-unit minimum orders, factory-direct USD pricing, and fast free shipping across the United States.
Architectural Engineering & Premium Substrates
- 16pt to 24pt SBS Paperboard Construction: High-density virgin paperboard provides superior tear resistance, rigid wall support, and smooth surfaces for high-definition printing.
- Precision Closure Mechanisms: Choose between Straight Tuck End (STE), Reverse Tuck End (RTE), or Auto-Bottom Lock styles for ergonomic, rapid assembly.
- Protective & Sensory Finishes: Shield surfaces against scuffing with velvety soft-touch matte lamination, high-clarity spot UV highlights, or metallic hot foil stamping.
- Sustainable & Certified Materials: 100% FSC-certified paperboard printed with eco-friendly soy-based inks for clean curbside recyclability across the USA.
Technical Specifications & Manufacturing Matrix
| Specification Parameter | Standard Retail Option | Custom Manufacturing Capability |
|---|---|---|
| Paperboard Substrate | 16pt (350 GSM) C1S SBS Paperboard | 18pt–24pt C2S SBS, Recycled Kraft, Metallized Board |
| Box Closure Styles | Straight Tuck End (STE) / Reverse Tuck (RTE) | Auto-Bottom Lock, Sleeve & Tray, 2-Piece Rigid Box |
| Printing & Inks | CMYK Full Color (Inside & Outside) | Pantone (PMS) Color Matching, Soy-Based Inks |
| Finishes | Aqueous Soft Matte or Gloss | Soft-Touch Lamination, Spot UV, Foil Stamping, Embossing |
| Minimum Order Quantity | Low 100 Units | Wholesale Tiers in USD: 500, 1,000, 5,000, 10,000+ via custom quote |
| Shipping & Delivery (USA) | Fast Free Shipping Across the USA | 8–10 business days standard turnaround nationwide |
Custom Dielines & Instant Wholesale Quotations
Our packaging engineers provide custom 2D vector dielines matched to your product dimensions in inches. Request a wholesale quote in USD or order a physical proof kit today to inspect print quality and substrate firmness before full production.
Related Custom Packaging Solutions
Pair this packaging with complementary custom containers engineered for your fulfillment and retail presentation needs:
- Custom Printed Corrugated Mailer Boxes: Rigid 32 ECT E-flute corrugated shipping carton with front-tuck closure for direct parcel dispatch without outer tape.
- Custom 10ml Vial Boxes with Foam Inserts: Custom die-cut high-density EVA foam insert boxes engineered to secure fragile glass bottles against transit vibration.
- Custom Christmas Gift Bags with Reinforced Bottom: Heavy-duty retail gift bags with reinforced bottom board inserts and folded turn-top edges for weight support.
Frequently Asked Questions
Q: What paperboard thickness is recommended for folding cartons?
We recommend 16pt (350 GSM) SBS for standard lightweight retail goods, and 18pt–24pt (400–500 GSM) for heavier bottles, cosmetics, or premium retail displays requiring rigid sidewall support.
Q: What is the minimum order quantity (MOQ) for custom folding boxes?
Our minimum order quantity starts at just 100 units, allowing US small businesses to test new packaging designs with volume discount tiers in USD scaling up to 50,000+ units.
Q: Can I get a digital dieline template before ordering?
Yes, submit your custom dimensions in inches (Length × Width × Depth) and our CAD team will generate a 100% free vector PDF/AI dieline without obligation.
Choose Your Box
Start by exploring our wide selection of box styles and packaging solutions.
Customize the Design
Upload your own artwork or collaborate with our design team directly.
Select Materials & Finishes
Choose from a variety of durable and eco-friendly structural materials.
Review & Approve
Before production, check detailed digital 3D view layouts for precision blueprints.
Production
After approval, our custom manufacturing lines begin advanced cutting steps.
Shipping & Delivery
Once ready, we pack and track your boxes completely down to your secure location doorstep.
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Premium Packaging Finishes
Explore our finishing options to make your packaging truly stand out.
Embossing
Debossing
Blind Embossing
Gold Foil
Holographic Foiling
Rose Gold Foiling
Black Foil
Silver Foil
Soft-Touch
Gloss
Matte
Raised UV
Spot UV
Blind UV
Soft Foam
Eva Foam
Table Inserts with Die-cut
Dividers
Velvet Finish
Silk Inserts
Die-Cut Window
PVC Window
Available Stocks
Premium structural boards engineered for custom production runs
- Eco Kraft Natural Brown
- Premium Bleached White
- 12pt to 24pt Rigid Weights
- Heavy-Duty Single Wall
- E-Flute / Micro Flute Profiles
- Double Wall Shipping Grade
What is a Pillow Box and why should I choose it for my packaging needs?
A Pillow Box is a distinctive, curvilinear packaging solution named for its unique shape resembling a pillow. It's an exceptionally elegant and versatile option for businesses looking to add a touch of sophistication to their product presentation. Unlike traditional square boxes, the Pillow Box offers a soft, inviting aesthetic that immediately elevates perceived value. They are incredibly popular for packaging jewelry, small apparel items, confectionery, wedding favors, gifts, and promotional products. Their inherent charm, coupled with glue-free, quick assembly, makes them a cost-effective and visually appealing choice that significantly enhances the unboxing experience and strengthens your brand's luxury appeal.
Can I customize my Pillow Boxes with my brand's logo and design?
Absolutely! Customization is a cornerstone of effective branding, and our Pillow Boxes offer extensive options to make your packaging uniquely yours. You can choose from full-color printing to accurately represent your brand's artwork, logos, and intricate designs. We also offer premium finishing options such as foil stamping (gold, silver, rose gold), spot UV, embossing, debossing, and various laminations (matte, gloss, soft-touch) to create a truly memorable tactile and visual experience. Our design team can help you bring your vision to life, ensuring your custom Pillow Boxes perfectly reflect your brand identity and captivate your customers.
What sizes and materials are available for custom Pillow Boxes?
We offer a wide range of standard Pillow Box sizes, but our specialty lies in providing completely custom dimensions to perfectly fit your specific products. Whether you need a tiny box for a ring or a larger one for a scarf, we can tailor the size to your exact specifications. For materials, we primarily utilize premium cardstock, including durable C1S (coated one side) and C2S (coated two sides) options, available in various thicknesses (e.g., 18pt, 24pt). We also offer eco-friendly options such as recycled kraft paper and FSC-certified paper stocks for brands committed to sustainability. The choice of material and thickness directly impacts the box's durability and premium feel, ensuring your Pillow Box meets both aesthetic and protective requirements.
How are your Pillow Boxes shipped, and how easy are they to assemble?
To ensure cost-effective shipping and prevent damage during transit, all our Pillow Boxes are shipped flat. This intelligent design allows for significant savings on freight and storage space for your business. Assembly is incredibly straightforward and completely glue-free! Each Pillow Box features pre-creased lines that allow for quick folding into its iconic shape, with interlocking tabs that tuck in to secure the ends. This efficient assembly process means you can quickly prepare your products for shipment or display, saving valuable time and labor costs, making the Pillow Box an ideal solution for businesses needing fast turnaround and ease of use.
What are the minimum order quantities (MOQs) and typical lead times for Pillow Box orders?
Our minimum order quantities (MOQs) for custom Pillow Boxes typically start around 500 to 1,000 units, depending on the complexity of the design, chosen materials, and finishing options. For larger or more specialized orders, MOQs may vary. This allows us to offer competitive pricing and maintain high-quality production standards. Standard lead times for custom Pillow Box orders generally range from 10 to 15 business days after final artwork approval, not including transit time. Rush orders may be accommodated based on production capacity for an additional fee. We recommend contacting our sales team directly with your specific project details for an accurate quote and timeline tailored to your needs.
Are your Pillow Boxes an eco-friendly packaging option?
Yes, sustainability is a key consideration in our product offerings, and our Pillow Boxes can be an excellent eco-friendly choice. We provide options made from responsibly sourced materials, including recycled content paperboards and FSC-certified paper, ensuring that the raw materials come from sustainably managed forests. Additionally, because Pillow Boxes are typically made from paper or cardstock, they are widely recyclable in most municipal recycling programs after use. Choosing our sustainable Pillow Box options allows your brand to demonstrate its commitment to environmental responsibility, resonating positively with eco-conscious consumers and enhancing your brand's green credentials.
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