Custom 10ml Vial Boxes | Precision Fit Foam Inserts & Low MOQ
Custom-engineered for 10ml glass vials and dropper bottles. Features precision-fit EVA foam inserts to eliminate transit breakage and bottle collision. Manufactured from rigid 16pt–24pt SBS paperboard with low 100-unit MOQ and fast 8-day turnaround. Request an instant wholesale quote or free dieline proof today.
Product Specifications
| Dimensions | All Custom Sizes & Shapes |
|---|---|
| Printing | CMYK, PMS, No Printing |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Quantities | 100 - 500,000 |
| Coating | Gloss, Matte, Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | 3-6 Business Days, Rush |
Custom Packaging for 10ml Glass Vials, Tinctures & Dropper Bottles
Precision-manufactured for standard 10ml glass and PET vials (20–25mm outer diameter × 65mm height), our Foundation Boxes is crafted from rigid 16pt–24pt SBS paperboard with custom die-cut EVA foam inserts and folding partitions that prevent bottle collision and dropper breakage during transit. Accommodates standard screw caps, rollerballs, and rubber bulb pipettes, with custom tooling available for 5ml to 100ml vessels.
Custom Protective Inserts & Structural Substrate Options
Ensure container stability and retail shelf presence with tailored interior inserts and board selections:
- High-Density Custom EVA Foam Inserts: Precision die-cut foam cavities that hold glass vials firmly in place. Available in black, white, or velvet-flocked finishes to absorb kinetic drops and showcase your bottle upon opening.
- Eco-Friendly Folding Cardboard Partitions: 100% recyclable SBS or kraft paperboard dividers that separate multi-bottle sets, preventing surface abrasion without synthetic plastics.
- 16pt to 24pt SBS Paperboard Calibers: Manufactured from premium Solid Bleached Sulfate (SBS) virgin cardstock (350 to 500 GSM). Delivers razor-sharp scorelines, clean 90-degree fold edges, and rigid structural integrity.
- Closure Engineering for Security & Speed: Available in Reverse Tuck End (RTE), Straight Tuck End (STE), Auto-Lock Crash Bottoms for rapid assembly, and tamper-evident security tear strips or circular wafer seals.
- Luxury Retail Finishes & Embellishments: Elevate shelf presence with soft-touch matte lamination, high-gloss spot UV highlighting your logo, metallic hot foil stamping (gold, silver, rose gold, holographic), and clean embossed lettering.
Technical Specifications & Manufacturing Matrix
Review standard configurations and custom manufacturing parameters for your production run:
| Specification Parameter | Standard Commercial Options | Custom Manufacturing Capability |
|---|---|---|
| Target Vessel Compatibility | Standard 10ml Glass / PET Vials (22mm × 62mm) | Custom-tooled dielines for 5ml, 10ml, 15ml, 20ml, 30ml, 50ml, and 100ml |
| Paperboard Substrates | 16pt (350 GSM) & 18pt (400 GSM) C1S SBS Paperboard | Up to 24pt (500 GSM) C2S SBS, Natural Kraft, or Metallized Foil Board |
| Protective Inserts | Custom Die-Cut EVA Foam (Black or White) | Velvet-Flocked Trays, EPE Foam, Molded Pulp, or Cardboard Partitions |
| Box Closure Styles | Reverse Tuck End (RTE) & Straight Tuck End (STE) | Auto-Bottom Lock, Sleeve & Tray Box, 2-Piece Rigid Setup Box |
| Printing & Color Matching | CMYK Full-Color Process (Inside & Outside Printing) | Pantone Matching System (PMS), Soy-Based Non-Toxic Eco Inks |
| Decorative Embellishments | Soft-Touch Matte Lamination & Spot UV Gloss | Hot Foil Stamping (Gold/Silver/Holo), Embossing, Debossing, Clear Windows |
| Minimum Order Quantity (MOQ) | Low 100 Units (Ideal for boutique runs & market tests) | Tiered volume discounts scaling up to 50,000+ units via custom quote |
| Turnaround & Sampling | Free Digital Dieline Proofs | Physical pre-production proof in 3–5 days; production 8–10 business days |
Dimension Verification, Dielines & Custom Quotation Guidance
To ensure a snug fit for your vials, measure your container with calipers at its widest diameter and total vertical height (including dropper pipettes, screw caps, or pump sprayers). Our engineering team will supply a 100% free vector dieline template (PDF/AI format) formatted with exact bleed margins and safety zones.
Submit your vial dimensions to receive a custom wholesale quotation, free dieline templates, and pre-production sample proofs before authorizing full manufacturing.
Related Custom Packaging Solutions
Pair this packaging with complementary custom containers engineered for your fulfillment and retail presentation needs:
- Custom Printed Corrugated Mailer Boxes: Rigid 32 ECT E-flute corrugated shipping carton with front-tuck closure for direct parcel dispatch without outer tape.
- Custom 10ml Vial Boxes with Foam Inserts: Custom die-cut high-density EVA foam insert boxes engineered to secure fragile glass bottles against transit vibration.
- Custom Christmas Gift Bags with Reinforced Bottom: Heavy-duty retail gift bags with reinforced bottom board inserts and folded turn-top edges for weight support.
Frequently Asked Questions
Q: Does this box fit standard 10ml glass dropper bottles and vials?
Yes, standard boxes fit 10ml bottles (approx. 20–25mm outer diameter × 65mm height including dropper cap), with custom dielines available for non-standard heights and 5ml to 100ml containers at zero extra tooling cost.
Q: Do you provide custom die-cut foam or cardboard inserts?
Yes, we offer precision die-cut EVA foam inserts (in black, white, or velvet-flocked finishes) and 100% recyclable folding paperboard partitions tailored to your exact bottle dimensions to eliminate transit vibration.
Q: What is the minimum order quantity (MOQ) and production turnaround?
Our minimum order quantity starts at 100 units with volume discounts scaling up to 50,000+ units. Standard production completes within 8 to 10 business days following digital proof approval, with rush turnaround available.
Q: Can I receive a physical sample proof before mass production?
Yes, we supply physical pre-production sample proofs and digital 3D PDF mockups so you can verify exact vial fit, closure tightness, and print color fidelity before full production starts.
Choose Your Box
Start by exploring our wide selection of box styles and packaging solutions.
Customize the Design
Upload your own artwork or collaborate with our design team directly.
Select Materials & Finishes
Choose from a variety of durable and eco-friendly structural materials.
Review & Approve
Before production, check detailed digital 3D view layouts for precision blueprints.
Production
After approval, our custom manufacturing lines begin advanced cutting steps.
Shipping & Delivery
Once ready, we pack and track your boxes completely down to your secure location doorstep.
Only logged in customers who have purchased this product may leave a review.
Premium Packaging Finishes
Explore our finishing options to make your packaging truly stand out.
Embossing
Debossing
Blind Embossing
Gold Foil
Holographic Foiling
Rose Gold Foiling
Black Foil
Silver Foil
Soft-Touch
Gloss
Matte
Raised UV
Spot UV
Blind UV
Soft Foam
Eva Foam
Table Inserts with Die-cut
Dividers
Velvet Finish
Silk Inserts
Die-Cut Window
PVC Window
Available Stocks
Premium structural boards engineered for custom production runs
- Eco Kraft Natural Brown
- Premium Bleached White
- 12pt to 24pt Rigid Weights
- Heavy-Duty Single Wall
- E-Flute / Micro Flute Profiles
- Double Wall Shipping Grade
What are Foundation Boxes and why are they essential for beauty brands?
Foundation Boxes are custom-designed packaging solutions specifically crafted for liquid, cream, powder, stick, or mineral foundations. Beyond simply holding the product, they are crucial for several reasons: they provide robust protection during transit and on shelves, act as a primary marketing tool to communicate brand identity and product features, and elevate the perceived value of your foundation. In a competitive beauty market, a well-designed Foundation Box captures attention, conveys professionalism, and provides space for essential product information, distinguishing your brand and enhancing the overall customer experience.
What customization options are available for my Foundation Boxes?
We offer extensive customization options to ensure your Foundation Boxes perfectly align with your brand vision. This includes custom sizing and shapes to fit any foundation container, a wide selection of materials such as eco-friendly Kraft, premium cardstock, or luxurious rigid board, and diverse printing techniques like CMYK, Pantone, or metallic inks. You can also choose from a range of exquisite finishes, including matte, gloss, soft-touch laminations, spot UV, elegant foiling (gold, silver, holographic), embossing, and debossing. For enhanced product presentation and security, we can integrate custom die-cut inserts, clear window cutouts, and unique structural designs.
What materials are typically used for Foundation Boxes, and are they eco-friendly?
Our Foundation Boxes are primarily crafted from high-quality paperboard options like C1S/C2S (Coated One Side/Two Sides) cardstock, providing a smooth surface ideal for vibrant printing and protective coatings. We also frequently utilize durable Kraft paper for brands seeking a natural, rustic, or eco-conscious aesthetic, as Kraft is made from recycled content and is fully recyclable. For luxury foundations, rigid board offers unmatched durability and a premium feel. We are committed to sustainability and offer FSC-certified, recyclable, and biodegradable material options, allowing your brand to uphold environmental responsibility without compromising on quality or aesthetics.
How do custom Foundation Boxes impact my brand's sales and customer experience?
Custom Foundation Boxes significantly boost both sales and customer satisfaction. They create a memorable first impression, instantly communicating your brand's quality and attention to detail. Premium packaging enhances the perceived value of your foundation, justifying its price point and encouraging purchasing decisions. A superior unboxing experience encourages social sharing and builds strong brand loyalty, transforming first-time buyers into repeat customers. Furthermore, well-designed packaging differentiates your product on crowded shelves, makes your brand easily recognizable, and securely protects the product, minimizing returns and enhancing overall customer confidence.
What is the typical lead time and minimum order quantity (MOQ) for custom Foundation Boxes?
Our typical lead time for custom Foundation Boxes ranges from 8 to 15 business days after final design approval, depending on the complexity of your order, chosen materials, and current production schedule. We understand the importance of timely delivery for your product launches. Our minimum order quantity (MOQ) for custom Foundation Boxes can start as low as 100 units, making bespoke packaging accessible for emerging and established brands alike. However, significant cost efficiencies and per-unit savings are typically achieved with larger orders (e.g., 500+ or 1000+ units). We encourage you to discuss your specific needs with our team for precise quotes and lead times tailored to your project.
Can Foundation Boxes be designed to comply with specific cosmetic labeling regulations?
Absolutely. We specialize in designing Foundation Boxes that fully comply with all relevant cosmetic labeling regulations, including those set by the FDA (U.S.) and the EU Cosmetic Regulation. Our design process ensures ample space for mandatory information such as ingredient lists (INCI names), net weight, shade names, batch numbers, expiry dates, country of origin, manufacturer contact details, and any necessary warnings or usage instructions. We work closely with our clients to integrate all legal requirements seamlessly into the design, ensuring your Foundation Boxes are not only visually appealing but also fully compliant and ready for market distribution in your target regions.
Reviews
There are no reviews yet.