Custom Gift Boxes | Commercial Grade & Precision Fit

$0.15
 

Free Shipping

Custom Sizes

Eco Friendly

Fast Turnaround

Heavy-duty corrugated mailer boxes engineered for USPS, UPS, and FedEx transit protection. Manufactured from verified 32 ECT recyclable kraft with tool-free 5-second assembly and crush-resistant corner locks. Low 100-unit MOQ with fast free shipping across the USA. Request an instant wholesale quote or free dieline proof today.

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2,500+

Happy Clients

7M+

Boxes Shipped

7-10 Days

Fast Delivery

8+ Years

Experience

Product Specifications

DimensionsAll Custom Sizes & Shapes
PrintingCMYK, PMS, No Printing
Paper Stock10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities100 - 500,000
CoatingGloss, Matte, Spot UV
Default ProcessDie Cutting, Gluing, Scoring, Perforation
OptionsCustom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet
ProofFlat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time3-6 Business Days, Rush

Heavy-Duty Corrugated Mailer & Shipping Boxes for US E-Commerce

Manufactured from verified 32 ECT corrugated fluting (E-flute or B-flute), our Custom Gift Boxes provides crush-resistant corner locks and tool-free 5-second assembly to protect parcel shipments from transit drops and side-wall deflection during USPS, UPS, FedEx, and Amazon FBA transit across the USA. Built from 100% FSC-certified recycled kraft board with zero plastic coatings, delivering full curbside recyclability, low 100-unit minimum orders, and fast free shipping nationwide.

Order Custom Custom Gift Boxes with Factory Direct Pricing — Fast Free Shipping Across the USA
100-Unit Low MOQ | Free Digital Dieline Proofs | Fast Free Shipping Across the USA | Production in 8–10 Business Days

Engineered Structural Features & Material Integrity

  • Verified 32 ECT Structural Caliber: Heavy-duty single-wall construction designed to resist side-wall deflection and corner crushing during parcel transit.
  • Tool-Free 5-Second Assembly: Precision creased scorelines allow warehouse staff to fold and lock boxes in seconds without packing tape.
  • 100% Curbside Recyclable FSC Kraft: Sustainably sourced post-consumer fibers with zero hazardous plastic lamination, ensuring simple curbside repulping across US municipal systems.
  • High-Fidelity Surface Canvas: Optimized for flexographic and digital printing with crisp logo reproduction and zero ink bleeding.

Technical Specifications & Options Matrix

Specification Parameter Standard Commercial Grade Heavy-Duty Custom Option
Board Caliber Verified 32 ECT (E-Flute or B-Flute) Heavy-Duty 44 ECT / Double Wall (C-Flute / EB-Flute)
Board Substrate 100% FSC-Certified Recycled Kraft Bleached White Top Kraft / Mottled White
Assembly Style Front Tuck Mailer (Roll End Tuck Front) Ear-Lock Mailer / Easy-Fold Shipper
Printing Capabilities CMYK Digital & Flexo Printing Full Inside & Outside Print with PMS Spot Colors
Minimum Order Quantity 100 Units Volume Pallet Discounts at 1,000, 5,000, 10,000+
Shipping & Delivery (USA) Fast Free Shipping Across the USA Production in 8–10 business days with expedited freight

Sizing Selection & Custom Quote Ordering

Measure your items in inches (Length × Width × Height) and add 1/4 inch of internal buffer on each side for cushioning materials. Submit your box dimensions to receive free vector dielines, wholesale USD pricing, or physical sample kits with fast delivery across the United States.

Related Custom Packaging Solutions

Pair this packaging with complementary custom containers engineered for your fulfillment and retail presentation needs:

Frequently Asked Questions

Q: What Edge Crush Test (ECT) rating do these mailer boxes have?

Our standard mailer boxes are manufactured from verified 32 ECT (E-flute or B-flute) corrugated board, with heavy-duty 44 ECT double-wall options available for dense or high-weight shipments across US carrier networks.

Q: Do these boxes require packing tape for assembly?

No, our roll-end tuck-front (RETF) design features self-locking side flaps and front dust tabs that assemble in under 5 seconds without requiring adhesive tape.

Q: Are these boxes curbside recyclable in the USA?

Yes, all boxes are made from 100% FSC-certified recycled corrugated cardboard printed with water-based non-toxic inks, making them fully curbside repulpable at municipal recycling facilities throughout the USA.

Step 01

Choose Your Box

Start by exploring our wide selection of box styles and packaging solutions.

Step 02

Customize the Design

Upload your own artwork or collaborate with our design team directly.

Step 03

Select Materials & Finishes

Choose from a variety of durable and eco-friendly structural materials.

Step 04

Review & Approve

Before production, check detailed digital 3D view layouts for precision blueprints.

Step 05

Production

After approval, our custom manufacturing lines begin advanced cutting steps.

Step 06

Shipping & Delivery

Once ready, we pack and track your boxes completely down to your secure location doorstep.

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Premium Packaging Finishes

Explore our finishing options to make your packaging truly stand out.

Embossing Embossing
Debossing Debossing
Blind Embossing Blind Embossing
Gold Foil Gold Foil
Holographic Foiling Holographic Foiling
Rose Gold Foiling Rose Gold Foiling
Black Foil Black Foil
Silver Foil Silver Foil
Soft-Touch Soft-Touch
Gloss Gloss
Matte Matte
Raised UV Raised UV
Spot UV Spot UV
Blind UV Blind UV
Soft Foam Soft Foam
Eva Foam Eva Foam
Table Inserts with Die-cut Table Inserts with Die-cut
Dividers Dividers
Velvet Finish Velvet Finish
Silk Inserts Silk Inserts
Die-Cut Window Die-Cut Window
PVC Window PVC Window

Available Stocks

Premium structural boards engineered for custom production runs

Cardstock / Kraft
Cardstock / Kraft
  • Eco Kraft Natural Brown
  • Premium Bleached White
  • 12pt to 24pt Rigid Weights
Corrugated Board
Corrugated Board
  • Heavy-Duty Single Wall
  • E-Flute / Micro Flute Profiles
  • Double Wall Shipping Grade

What customization options are available for your Custom Gift Boxes?

Our Custom Gift Boxes offer unparalleled flexibility to perfectly embody your brand and vision. You can fully customize dimensions (length, width, height) to fit your products, select from a wide range of premium materials including rigid board, corrugated, and various specialty papers, and choose from diverse finishes like matte lamination, gloss lamination, soft-touch, spot UV, embossing, debossing, and foil stamping. Beyond the exterior, we also offer custom inserts (foam, cardstock, vacuum form) to secure items, and full-color printing capabilities for your logos, designs, and brand messaging both inside and out. Every aspect is designed to create a memorable unboxing experience.

Is there a Minimum Order Quantity (MOQ) for Custom Gift Boxes?

Yes, we do have a Minimum Order Quantity (MOQ) for our fully customized gift boxes, which typically starts at 250 units, though this can vary slightly based on the complexity of your design and chosen materials. This MOQ allows us to leverage efficient production processes and offer you the most competitive pricing. For smaller businesses or those needing fewer units, we encourage you to contact us. We may offer solutions like digitally printed boxes, custom sleeves for stock boxes, or other creative alternatives that meet lower volume requirements while still maintaining your brand's unique appeal.

How do I submit my artwork, and do you offer design assistance for my Custom Gift Boxes?

Submitting your artwork for Custom Gift Boxes is straightforward. We accept design files in common formats such as AI, EPS, PDF, and high-resolution JPEG/PNG. Upon receiving your order details, we'll provide die lines for your chosen box style and dimensions to ensure precise artwork placement. If you need design support, our expert in-house design team is ready to assist! Whether it's refining an existing concept, adapting your logo for print, or creating an entirely new design from scratch, we'll work closely with you to ensure your Custom Gift Boxes perfectly reflect your brand identity and vision, providing digital proofs for your approval every step of the way.

What are the typical production and shipping times for Custom Gift Boxes?

Production and shipping times for your Custom Gift Boxes can vary depending on the order quantity, material complexity, chosen finishes, and current factory capacity. Generally, standard production lead times range from 15-25 business days after final artwork approval. Shipping typically adds another 5-10 business days for standard freight within North America. We understand that deadlines are critical for commercial buyers, so we offer expedited production and air freight shipping options for urgent orders. Please discuss your specific timeline needs with our sales team when requesting a quote, and we will work diligently to meet your schedule.

What materials are used for your Custom Gift Boxes, and are they sustainable?

We pride ourselves on offering a diverse selection of high-quality and sustainable materials for our Custom Gift Boxes. Our range includes sturdy rigid board (1200gsm, 1500gsm, 2000gsm), durable corrugated cardboard (E-flute, B-flute), and various premium paper stocks (C1S, C2S, specialty textured papers). Many of our materials are sourced from sustainably managed forests and are FSC-certified. We also offer options made from recycled content and materials that are fully recyclable or biodegradable, ensuring your Custom Gift Boxes align with your brand's environmental commitments without compromising on structural integrity or aesthetic appeal. We are committed to helping you make eco-conscious choices.

How can I get a quote for my custom gift box order?

Getting a precise quote for your Custom Gift Boxes is easy! To provide the most accurate pricing, we'll need a few key details: the desired dimensions (length x width x height), the estimated quantity, your preferred material and finish options (e.g., rigid, corrugated, matte lamination, foil stamping), and any specific printing requirements (e.g., full-color outside, one-color inside). The more information you can provide, the more precise our quote will be. Simply fill out our online quote request form or contact our sales team directly, and we'll promptly provide you with a competitive, detailed proposal tailored to your unique Custom Gift Box project.