Two Piece Boxes | Commercial Grade & Precision Fit
Custom-engineered retail packaging designed to protect and sell. Precision crafted from 16pt–24pt SBS paperboard with luxury soft-touch finishes and razor-sharp die-cut scorelines. Low 100-unit MOQ with free digital proofs and fast free shipping across the USA. Request an instant custom wholesale quote or download dieline templates today.
Product Specifications
| Dimensions | All Custom Sizes & Shapes |
|---|---|
| Printing | CMYK, PMS, No Printing |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Quantities | 100 - 500,000 |
| Coating | Gloss, Matte, Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | 3-6 Business Days, Rush |
Custom Retail Packaging & Folding Cartons for Two Piece Boxes (USA)
Precision die-cut from 16pt (350 GSM) to 24pt (500 GSM) Solid Bleached Sulfate (SBS) paperboard, our Two Piece Boxes delivers rigid corner support, clean 90-degree fold edges, and vibrant CMYK color fidelity for US retail shelves and e-commerce unboxing. Available in Reverse Tuck End (RTE), Straight Tuck End (STE), and Auto-Lock Bottom styles with low 100-unit minimum orders, factory-direct USD pricing, and fast free shipping across the United States.
Architectural Engineering & Premium Substrates
- 16pt to 24pt SBS Paperboard Construction: High-density virgin paperboard provides superior tear resistance, rigid wall support, and smooth surfaces for high-definition printing.
- Precision Closure Mechanisms: Choose between Straight Tuck End (STE), Reverse Tuck End (RTE), or Auto-Bottom Lock styles for ergonomic, rapid assembly.
- Protective & Sensory Finishes: Shield surfaces against scuffing with velvety soft-touch matte lamination, high-clarity spot UV highlights, or metallic hot foil stamping.
- Sustainable & Certified Materials: 100% FSC-certified paperboard printed with eco-friendly soy-based inks for clean curbside recyclability across the USA.
Technical Specifications & Manufacturing Matrix
| Specification Parameter | Standard Retail Option | Custom Manufacturing Capability |
|---|---|---|
| Paperboard Substrate | 16pt (350 GSM) C1S SBS Paperboard | 18pt–24pt C2S SBS, Recycled Kraft, Metallized Board |
| Box Closure Styles | Straight Tuck End (STE) / Reverse Tuck (RTE) | Auto-Bottom Lock, Sleeve & Tray, 2-Piece Rigid Box |
| Printing & Inks | CMYK Full Color (Inside & Outside) | Pantone (PMS) Color Matching, Soy-Based Inks |
| Finishes | Aqueous Soft Matte or Gloss | Soft-Touch Lamination, Spot UV, Foil Stamping, Embossing |
| Minimum Order Quantity | Low 100 Units | Wholesale Tiers in USD: 500, 1,000, 5,000, 10,000+ via custom quote |
| Shipping & Delivery (USA) | Fast Free Shipping Across the USA | 8–10 business days standard turnaround nationwide |
Custom Dielines & Instant Wholesale Quotations
Our packaging engineers provide custom 2D vector dielines matched to your product dimensions in inches. Request a wholesale quote in USD or order a physical proof kit today to inspect print quality and substrate firmness before full production.
Related Custom Packaging Solutions
Pair this packaging with complementary custom containers engineered for your fulfillment and retail presentation needs:
- Custom Printed Corrugated Mailer Boxes: Rigid 32 ECT E-flute corrugated shipping carton with front-tuck closure for direct parcel dispatch without outer tape.
- Custom 10ml Vial Boxes with Foam Inserts: Custom die-cut high-density EVA foam insert boxes engineered to secure fragile glass bottles against transit vibration.
- Custom Christmas Gift Bags with Reinforced Bottom: Heavy-duty retail gift bags with reinforced bottom board inserts and folded turn-top edges for weight support.
Frequently Asked Questions
Q: What paperboard thickness is recommended for folding cartons?
We recommend 16pt (350 GSM) SBS for standard lightweight retail goods, and 18pt–24pt (400–500 GSM) for heavier bottles, cosmetics, or premium retail displays requiring rigid sidewall support.
Q: What is the minimum order quantity (MOQ) for custom folding boxes?
Our minimum order quantity starts at just 100 units, allowing US small businesses to test new packaging designs with volume discount tiers in USD scaling up to 50,000+ units.
Q: Can I get a digital dieline template before ordering?
Yes, submit your custom dimensions in inches (Length × Width × Depth) and our CAD team will generate a 100% free vector PDF/AI dieline without obligation.
Choose Your Box
Start by exploring our wide selection of box styles and packaging solutions.
Customize the Design
Upload your own artwork or collaborate with our design team directly.
Select Materials & Finishes
Choose from a variety of durable and eco-friendly structural materials.
Review & Approve
Before production, check detailed digital 3D view layouts for precision blueprints.
Production
After approval, our custom manufacturing lines begin advanced cutting steps.
Shipping & Delivery
Once ready, we pack and track your boxes completely down to your secure location doorstep.
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Premium Packaging Finishes
Explore our finishing options to make your packaging truly stand out.
Embossing
Debossing
Blind Embossing
Gold Foil
Holographic Foiling
Rose Gold Foiling
Black Foil
Silver Foil
Soft-Touch
Gloss
Matte
Raised UV
Spot UV
Blind UV
Soft Foam
Eva Foam
Table Inserts with Die-cut
Dividers
Velvet Finish
Silk Inserts
Die-Cut Window
PVC Window
Available Stocks
Premium structural boards engineered for custom production runs
- Eco Kraft Natural Brown
- Premium Bleached White
- 12pt to 24pt Rigid Weights
- Heavy-Duty Single Wall
- E-Flute / Micro Flute Profiles
- Double Wall Shipping Grade
What are two piece boxes and how can they elevate my product presentation?
Two piece boxes, also known as lid-and-base boxes, consist of a separate top lid and a bottom tray that fit snugly together. This elegant design provides a superior unboxing experience, projecting luxury and quality for your products. Their inherent sturdiness offers excellent protection, while the distinct separation of lid and base makes them ideal for showcasing premium items like apparel, electronics, gourmet foods, or gift sets. The sophisticated aesthetic instantly communicates value, making your brand memorable and enticing repeat purchases.
What customization options are available for two piece boxes to perfectly match my brand identity?
We offer extensive customization for your two piece boxes to ensure they are a true extension of your brand. Options include full-color digital or offset printing for logos, graphics, and branding elements across the entire surface. You can choose from various finishes like matte, gloss, soft-touch, or UV spot coating to add tactile appeal. Specialty enhancements such as embossing, debossing, foil stamping, or die-cut windows are also available to create a unique, premium look that captures attention and reinforces your brand's upscale image.
What materials are two piece boxes made from, and how durable are they for product protection and shipping?
Our two piece boxes are typically crafted from high-quality rigid paperboard (chipboard) for exceptional strength and durability, often wrapped with various premium papers. For heavy-duty applications or items requiring extra protection during transit, we offer options like corrugated board or reinforced paperboard. This construction ensures maximum structural integrity, safeguarding your products from impacts, compression, and handling stresses throughout the shipping journey, arriving in pristine condition to your customers.
How do two piece boxes impact shipping costs and overall logistics efficiency?
While rigid two piece boxes generally ship pre-assembled (or flat-packed for certain styles and sizes to save space), their inherent sturdiness often reduces the need for excessive internal protective packaging, potentially offsetting some shipping weight. For larger orders, we can discuss flat-pack options where feasible to optimize freight costs. Their robust construction significantly minimizes product damage during transit, which translates to fewer returns, reduced reshipping expenses, and a higher customer satisfaction rate, ultimately enhancing your logistical efficiency and profitability.
Are two piece boxes an eco-friendly packaging choice, and what sustainable options are available?
Yes, we are committed to providing sustainable packaging solutions. Our two piece boxes can be manufactured using a variety of eco-friendly materials, including recycled paperboard, FSC-certified paper stock, and biodegradable coatings or adhesives. We also offer options for using soy-based inks, which are more environmentally friendly than traditional petroleum-based inks. Choosing our sustainable two piece boxes allows your brand to demonstrate its commitment to environmental responsibility, appealing to the growing market of eco-conscious consumers.
What are the typical lead times and minimum order quantities (MOQ) for custom two piece boxes?
Lead times for custom two piece boxes vary depending on the complexity of your design, chosen materials, and order volume. Generally, after final artwork approval, production can take anywhere from 10-25 business days, plus shipping time. Our minimum order quantities (MOQs) are designed to accommodate businesses of various sizes, typically starting from 500 units for fully custom orders, but we encourage you to contact our sales team to discuss your specific project requirements for an accurate quote and timeline.
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