Cardboard Sandwich Boxes | Commercial Grade & Precision Fit
Custom-engineered retail packaging designed to protect and sell. Precision crafted from 16pt–24pt SBS paperboard with luxury soft-touch finishes and razor-sharp die-cut scorelines. Low 100-unit MOQ with free digital proofs and fast free shipping across the USA. Request an instant custom wholesale quote or download dieline templates today.
Product Specifications
| Dimensions | All Custom Sizes & Shapes |
|---|---|
| Printing | CMYK, PMS, No Printing |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Quantities | 100 - 500,000 |
| Coating | Gloss, Matte, Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | 3-6 Business Days, Rush |
Custom Retail Packaging & Folding Cartons for Cardboard Sandwich Boxes (USA)
Precision die-cut from 16pt (350 GSM) to 24pt (500 GSM) Solid Bleached Sulfate (SBS) paperboard, our Cardboard Sandwich Boxes delivers rigid corner support, clean 90-degree fold edges, and vibrant CMYK color fidelity for US retail shelves and e-commerce unboxing. Available in Reverse Tuck End (RTE), Straight Tuck End (STE), and Auto-Lock Bottom styles with low 100-unit minimum orders, factory-direct USD pricing, and fast free shipping across the United States.
Architectural Engineering & Premium Substrates
- 16pt to 24pt SBS Paperboard Construction: High-density virgin paperboard provides superior tear resistance, rigid wall support, and smooth surfaces for high-definition printing.
- Precision Closure Mechanisms: Choose between Straight Tuck End (STE), Reverse Tuck End (RTE), or Auto-Bottom Lock styles for ergonomic, rapid assembly.
- Protective & Sensory Finishes: Shield surfaces against scuffing with velvety soft-touch matte lamination, high-clarity spot UV highlights, or metallic hot foil stamping.
- Sustainable & Certified Materials: 100% FSC-certified paperboard printed with eco-friendly soy-based inks for clean curbside recyclability across the USA.
Technical Specifications & Manufacturing Matrix
| Specification Parameter | Standard Retail Option | Custom Manufacturing Capability |
|---|---|---|
| Paperboard Substrate | 16pt (350 GSM) C1S SBS Paperboard | 18pt–24pt C2S SBS, Recycled Kraft, Metallized Board |
| Box Closure Styles | Straight Tuck End (STE) / Reverse Tuck (RTE) | Auto-Bottom Lock, Sleeve & Tray, 2-Piece Rigid Box |
| Printing & Inks | CMYK Full Color (Inside & Outside) | Pantone (PMS) Color Matching, Soy-Based Inks |
| Finishes | Aqueous Soft Matte or Gloss | Soft-Touch Lamination, Spot UV, Foil Stamping, Embossing |
| Minimum Order Quantity | Low 100 Units | Wholesale Tiers in USD: 500, 1,000, 5,000, 10,000+ via custom quote |
| Shipping & Delivery (USA) | Fast Free Shipping Across the USA | 8–10 business days standard turnaround nationwide |
Custom Dielines & Instant Wholesale Quotations
Our packaging engineers provide custom 2D vector dielines matched to your product dimensions in inches. Request a wholesale quote in USD or order a physical proof kit today to inspect print quality and substrate firmness before full production.
Related Custom Packaging Solutions
Pair this packaging with complementary custom containers engineered for your fulfillment and retail presentation needs:
- Custom Printed Corrugated Mailer Boxes: Rigid 32 ECT E-flute corrugated shipping carton with front-tuck closure for direct parcel dispatch without outer tape.
- Custom 10ml Vial Boxes with Foam Inserts: Custom die-cut high-density EVA foam insert boxes engineered to secure fragile glass bottles against transit vibration.
- Custom Christmas Gift Bags with Reinforced Bottom: Heavy-duty retail gift bags with reinforced bottom board inserts and folded turn-top edges for weight support.
Frequently Asked Questions
Q: What paperboard thickness is recommended for folding cartons?
We recommend 16pt (350 GSM) SBS for standard lightweight retail goods, and 18pt–24pt (400–500 GSM) for heavier bottles, cosmetics, or premium retail displays requiring rigid sidewall support.
Q: What is the minimum order quantity (MOQ) for custom folding boxes?
Our minimum order quantity starts at just 100 units, allowing US small businesses to test new packaging designs with volume discount tiers in USD scaling up to 50,000+ units.
Q: Can I get a digital dieline template before ordering?
Yes, submit your custom dimensions in inches (Length × Width × Depth) and our CAD team will generate a 100% free vector PDF/AI dieline without obligation.
Choose Your Box
Start by exploring our wide selection of box styles and packaging solutions.
Customize the Design
Upload your own artwork or collaborate with our design team directly.
Select Materials & Finishes
Choose from a variety of durable and eco-friendly structural materials.
Review & Approve
Before production, check detailed digital 3D view layouts for precision blueprints.
Production
After approval, our custom manufacturing lines begin advanced cutting steps.
Shipping & Delivery
Once ready, we pack and track your boxes completely down to your secure location doorstep.
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Premium Packaging Finishes
Explore our finishing options to make your packaging truly stand out.
Embossing
Debossing
Blind Embossing
Gold Foil
Holographic Foiling
Rose Gold Foiling
Black Foil
Silver Foil
Soft-Touch
Gloss
Matte
Raised UV
Spot UV
Blind UV
Soft Foam
Eva Foam
Table Inserts with Die-cut
Dividers
Velvet Finish
Silk Inserts
Die-Cut Window
PVC Window
Available Stocks
Premium structural boards engineered for custom production runs
- Eco Kraft Natural Brown
- Premium Bleached White
- 12pt to 24pt Rigid Weights
- Heavy-Duty Single Wall
- E-Flute / Micro Flute Profiles
- Double Wall Shipping Grade
Are your Cardboard Sandwich Boxes grease-resistant and food-safe for all types of fillings?
Absolutely! Our premium cardboard sandwich boxes are engineered with food safety and practical use in mind. Each box features an inner coating or material designed to offer excellent grease resistance, preventing oils and moisture from seeping through. This ensures your sandwiches, wraps, and even light pastries remain fresh and presentable, without compromising the box's integrity or leaving unsightly stains. All materials used are food-grade certified, ensuring they are safe for direct contact with food and free from harmful chemicals, giving you peace of mind and upholding your brand's commitment to quality and hygiene.
What are the sustainability features of your Cardboard Sandwich Boxes?
We are proud to offer Cardboard Sandwich Boxes that are an environmentally conscious choice for your business. Made from sustainably sourced virgin or recycled paperboard, our boxes are fully recyclable and biodegradable in most industrial composting facilities, helping to reduce your environmental footprint. By choosing our eco-friendly packaging, you demonstrate a commitment to sustainability that resonates with today's environmentally aware consumers. Opt for packaging that protects both your delicious food and the planet.
What sizes are available for your Cardboard Sandwich Boxes, and what types of sandwiches can they accommodate?
Our range of cardboard sandwich boxes is designed to perfectly fit a variety of culinary creations. We offer standard sizes ideal for classic triangular-cut sandwiches, as well as rectangular options suitable for longer subs, baguettes, or club sandwiches. Typical dimensions range from compact 4x4x2 inch boxes for smaller snacks up to 7x3.5x3 inch options for more substantial meals. Each product listing provides precise measurements to ensure you select the perfect fit for your menu items, guaranteeing a snug, secure, and attractive presentation every time.
Can I customize my Cardboard Sandwich Boxes with my company's branding or logo?
Yes, absolutely! Branding is crucial for recognition and customer loyalty, and our cardboard sandwich boxes are fully customizable to reflect your unique brand identity. We offer high-quality custom printing services, allowing you to feature your logo, colors, and specific messaging directly on the boxes. This transforms your packaging into a powerful marketing tool, enhancing your professional image and making your offerings instantly recognizable. Contact our sales team to discuss minimum order quantities for custom printing and to receive a personalized quote, helping your sandwiches stand out from the crowd.
What are the minimum order quantities (MOQ) and shipping options for bulk purchases of Cardboard Sandwich Boxes?
To best serve businesses of all sizes, we offer flexible minimum order quantities (MOQs) for our cardboard sandwich boxes. While our standard MOQs typically start from 500 or 1,000 units for stock items, custom printed orders may have slightly higher minimums. We provide various shipping options, including standard ground, expedited, and freight services for larger wholesale orders, ensuring timely and cost-effective delivery across the globe. Our logistics team works diligently to process orders efficiently, with clear lead times provided at the point of purchase, so you can always count on a reliable supply chain for your operations.
How easy and quick are your Cardboard Sandwich Boxes to assemble for busy commercial kitchens?
Our cardboard sandwich boxes are designed for maximum efficiency in fast-paced commercial environments. Featuring an intuitive flat-pack design, they pop up and assemble in mere seconds with minimal effort, requiring no adhesive or complex folding. This quick assembly significantly reduces labor time and costs, allowing your staff to focus on food preparation and customer service rather than struggling with packaging. They are stored compactly, saving valuable space, and are ready for use whenever your business demands, making them an ideal, practical solution for any busy deli, cafe, or catering service.
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